As of September 2023, you can outsource your powder coating jobs to Vlukon
Our technology, capacity, and performance of the powder coating line have been upgraded in 2023 through a major refurbishment. Since the refurbishment, we have been able to accept individual powder coating jobs.
The maximum product dimensions for powder coat orders are:
2000 x 180 x 1650mm
or
2000 x 480 x 1100 mm
Minimum order: €350.
Powder coating at Vlukon involves a series of processes and activities tailored to the diverse needs of our customers. Here is a detailed overview of our services:
1. Products Suitable for Powder Coating at Vlukon: Vlukon has the capacity to powder coat a wide range of products. Our state-of-the-art powder coating line is equipped to handle various materials, including metals such as steel and aluminium, ensuring a durable and high-quality finish. Whether it's automotive parts, machine components, or custom fabrications, our powder coating process provides an aesthetically pleasing, corrosion-resistant, and robust finish that extends the lifespan of the product.
2. What Makes Vlukon's Powder Coating Service Unique: Our powder coating service is distinguished by technical excellence and a customer-focused approach. We use advanced technology and high-quality powders to ensure a uniform and lasting finish. Our environmentally friendly process emits zero or near-zero volatile organic compounds (VOCs), making it a safer choice for both our customers and the planet. Additionally, our expert team works closely with clients to understand their specific needs and offers customised solutions that go beyond standard offerings. Our problem-solving capabilities allow us to address unique challenges, ensuring that we meet and exceed customer expectations.
3. The Quotation Process: To make our services as accessible and efficient as possible, we have streamlined our quotation process:
Initial Contact: Contact us via email or phone to start your project. We believe in open communication to fully understand your requirements.
Provide Details: Share the drawings of your product, including dimensions and the material it is made from. This helps us assess the scope of work and tailor our services to your needs.
Specify Your Needs: Let us know what service you are looking for. Whether you are new to powder coating or have specific requirements due to past experiences, we are here to assist you.
Identify the Problem: Clearly stating the problem you want to solve with powder coating helps us focus on providing a solution-oriented approach. Whether it's enhancing durability, achieving a specific aesthetic, or complying with industry standards, we are ready to address your concerns.
Our service is not just about applying a coating; it's about providing a comprehensive solution that enhances the value and longevity of your products. At Vlukon, we combine technical expertise with exceptional customer service to deliver a powder coating experience that is unmatched in quality and satisfaction.
In addition to powder coating, Vlukon can also offer you 3D laser cutting, deep drawing, turning, milling, and welding.
How come Vlukon Rims have such a long lifetime?
Together with our powder coat supplier AKZO NOBEL, we tested numerous paint methods. Over 30 years Vlukon has developed unique processes of pre-treatment and coating, which guaranteed the highest quality paint on our rims.
Our powder coating line technology, capacity and performance have been updated in 2023.
Why is powder coating preferred over wet paint or zinc electroplating (electro galvanization)?
Powder coating gives superior hardness, durability and long protection against corrosion and creates an esthetic and decorative high finish look of the product.
After the process of degreasing, phosphating, washing and drying the rims, the coating is applied as a dry powder. Because of an electrostatic current in the line, it sticks to the metal rims and is transported to the oven. The curing process heats the dry powder allowing it to flow and form a tough, solid film.
Applying coating powder
Result: long-lasting corrosion protection even in the hardest acid and ammonia environments, like farms.
Every week we fit our powder coating line with the following standard base colours:
RAL code | Name colour |
grey aluminium - Wheel rim | |
RAL 3002 | Carmine red - Wheel rim |
RAL 9005 | Jet black - Wheel rim |
RAL 9010 | Pure white - Wheel rim |
PLEASE NOTE: Because of your screen and the use HEX codes the below-seen colours indication can differ from the actual colour which we will powder coat on the rim. Just ask us for a sample if you want to know sure what you will get.
In the table below you find the colours, we sometimes use as well, but the frequency of the use of these powder-coating colours depends on the number of ordered rims. Depending on the quantity a surcharge may be asked for the below-specified colours. Rims and wheels can also be delivered in colours not mentioned below. Please place your request to our sales representatives.
Electrically zinc-plated rims using electro-galvanization are available on request.
PLEASE NOTE: Because of your screen and the use HEX codes the below-seen colours indication can differ from the actual colour which we will powder coat on the rim. Just ask us for a sample if you want to know sure what you will get.
RAL code | Name colour |
Metallic anthracite - Wheel rim | |
Chrome metallic - Wheel rim | |
Grey aluminium - Wheel rim | |
John Deere Yellow - Wheel rim | |
New Holland yellow - Wheel rim | |
New Holland white - Wheel rim | |
New Holland silver - Wheel rim | |
RAL 6001 | John Deere emerald green - Wheel rim |
RAL 6018 | Kawasaki yellow-green - Wheel rim |
RAL 1003 | Signal yellow - Wheel rim |
RAL 1007 | Daffodil yellow - Wheel rim |
RAL 1013 | Pearly white - Wheel rim |
RAL 1014 | Ivory - Wheel rim |
RAL 1015 | Light ivory - Wheel rim |
RAL 1018 | Zinc yellow - Wheel rim |
RAL 1021 | Rapeseed yellow - Wheel rim |
RAL 1023 | Traffic yellow - Wheel rim |
RAL 1028 | Melon yellow - Wheel rim |
RAL 2000 | Yellow-orange - Wheel rim |
RAL 2002 | Blood orange - Wheel rim |
RAL 2004 | Bright orange - Wheel rim |
RAL 3000 | Fire red - Wheel rim |
RAL 3002 | Crimson red - Wheel rim |
RAL 3020 | Traffic red - Wheel rim |
RAL 5005 | Signal blue - Wheel rim |
RAL 5015 | Sky blue - Wheel rim |
RAL 5017 | Traffic blue - Wheel rim |
RAL 6012 | Black green - Wheel rim |
RAL 6019 | Pastel green - Wheel rim |
RAL 6029 | Mint green - Wheel rim |
RAL 6037 | Pure green - Wheel rim |
RAL 6038 | Luminous green - Wheel rim |
RAL 7016 | Anthracite grey - Wheel rim |
RAL 7021 | Black grey - Wheel rim |
RAL 7032 | Pebble grey - Wheel rim |
RAL 7035 | Light grey - Wheel rim |
RAL 7037 | Dusty grey - Wheel rim |
RAL 7038 | Goosewing grey - Wheel rim |
RAL 7042 | Traffic grey - Wheel rim |
RAL 9001 | Creme white - Wheel rim |
RAL 9002 | Grey-white - Wheel rim |
RAL 9005 | Jet black - Wheel rim |
RAL 9005 Mat | Jet black matte - Wheel rim |
RAL 9010 | Pure white - Wheel rim |
RAL 9016 | Traffic white - Wheel rim |
RAL 9023 | Pearl dark grey - Wheel rim |
RAL 9003 | White - Wheel rim |
PLEASE NOTE: Because of your screen and the use HEX codes the above-seen colours indication can differ from the actual colour which we will powder coat on the rim. Just ask us for a sample if you want to know sure what you will get.
Our ambition is to have the longest lifetime powder coating.
To ensure optimal lifetime of our rims Vlukon B.V. has for many years used a very modern method of corrosion protection finish painting and application utilizing a powder coating process.
Powder Coating Process:
Degreasing -> Phosphating -> Washing ->Drying -> Powdering -> Harden in oven.
We stick it to our rims:
Our powder coating process begins with a three-step pre-treatment to thoroughly clean and prepare the surfaces:
The chemical baths are refreshed monthly with regular monitoring and adjustment of concentrations.
Following pre-treatment, the drying process begins with dripping, potentially assisted by fans, followed by an oven phase.
The maximum product dimensions for powder coating orders are:
2000 x 180 x 1650 mm
or
2000 x 480 x 1100 mm
Minimum order value: £350.
Our line has a standard throughput time of 140 minutes. We can vary the chain speed from 0.75-1.5m/minute.
The oven is gas-heated, spans 32 metres in length, with a temperature profile rising to 195°C, and a standard dwell time of 32 minutes.
The standard paint thickness ranges from 100-140 microns. For optimal corrosion resistance, tested according to ISO 9227 and ASTM B117.